Syllabus Of Workshop Technology | Subject Code: ME 453 | BCT | IOE | + DOWNLOAD in PDF

Bachelor's Degree in Engineering | IOE "Syllabus of Workshop Technology | Sub. Code: ME 453 | BCT

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Syllabus Of Bachelor's Degree Of Engineering (B.E.) :: IOE | TU

Download PDF File | Syllabus of Workshop Technology (BCT) | Subject Code: ME 453 | IOE

Workshop Technology (ME 453)
First Year First Part (Year:I, Part:II)
Lecture: 1
Tutorial: 0
Practical: 3

Course Objectives:

To impart knowledge and skill components in the field of basic workshop technology. To be familiar with different hand and machine tools required for manufacturing simple metal components and articles.

I. General Safety Considerations (2 hours)

• 1.1 Bench Tools
• 1.2 Machinist'sHammers
• 1.3 Screw Drivers
• 1.4 Punches
• 1.5 Chisels
• 1.6 Scrapers
• 1.7 Scribers
• 1.8 Files
• 1.9 Pliers and Cutters
• 1.10 Wrenches
• 1.11 Hacksaw
• 1.12 Bench Vise
• 1.13 Hand drill
• 1.14 Tapsand Dies
• 1.15 Hand Shears
• 1.16 Rules, Tapes and Squares
• 1.17 Soldering lron
• 1.18 Rivets

2. Hand Working Operations (1 hour)

• 2.1 Sawing
• 2.2 Filing
• 2.3 Threading
• 2.4 Scribing
• 2.5 Shearing
• 2.6 Soldering
• 2.7 Riveting

3. Measuring and Gauging (1 hour)

• 3.1 Introduction
• 3.2 Semi - Precision Tools - Calipers, depth Gauge, Feeler Gauge
• 3.3 Precision Tools - Micrometers, Vernier Calipers, Vernier Height Gauge, Telescopic Gauge, Hole Gauge, Bevel Protractor, Dial Indicator, Gauge Blocks and Surface Plate

4. Drills and Drilling Processes (1 hour)

• 4.1 Introduction
• 4.2 Types of Drill Presses
• 4.3 Work Holding Devices and Accessories
• 4.4 Cutting Tools
• 4.5 Ceometry of Drill Bits
• 4.6 Crinding of Drill Bits
• 4.7 Operations - Drilling, Counter - boring, Counter - sinking, Reaming, Honning Lapping
• 4.8 Cutting Speeds
• 4.9 Drilling Safety

5. Machine Tools (4 hours)

• 5.1 General Safety Considerations
• 5.2 Engine Lathes
• 5.2.1 lntroduction
• 5.2.2 Physical Construction
• 5.2.3 Types of Lathe
• 5.2.4 Lathe Operations - Facing, Turning, Threading
• 5.3 Shapers
• 5.3.1 Introduction
• 5.3.2 Types of Shapers
• 5.3.3 Physical Construction
• 5.3.4 Ceneral Applications
• 5.4 Milling Machines
• 5.4.1 Introduction
• 5.4.2 Types of Milling Machines
• 5.4.3 Physical Construction
• 5.4.4 Milling Cutters - Plain, Side, Angle, End, Form
• 5.4.5 Milling Operations - Plain, Side, Angular, Gang, End, Form, Keyway
• 5.4.6 Work Holding Devices
• 5.4.7 Cutter Holding Devices
• 5.5 Crinding Machines
• 5.5.1 Abrasives, Bonds, Grinding Wheels
• 5.5.2 Rough Grinders - Portable Grinders, Bench Grinders, Swing Frame Grinders, Abrasive Belt Grinders
• 5.5.3 Precision Grinders - Cylindrical Grinders, Surface Grinders

6. Material Properties (1 hour)

• 6.1 Tool materials - Low, medium and high carbon steels; Hot and cold rolled steels; Alloy steels; Carbide and Ceramic materials,
• 6.2 Heat treating methods for steels - Annealing, Tempering, Normalizing, Hardening and Quenching
• 6.3 Non - ferrous metals - Brass, Bronze, Aluminum - Comparative Properties

7. Sheet Metal Works (1 hour)

• 7.1 Introduction
• 7.2 Sheet Metal Tools
• 7.3 Marking and Layout
• 7.4 Operations - Bending, Cutting, Rolling

8. Foundry Practice (1 hour)

• 8.1 Introduction
• 8.2 Pattern Making
• 8.3 Foundry Tools
• 8.4 Core Making
• 8.5 Melting Furnace - Cupola
• 8.6 Sand Casting Process

9. Forging Practice (1 hour)

• 9.1 Introduction
• 9.2 Forging Tools
• 9.3 Operations - Upsetting, Drawing, Cutting, Bending, Punching
• 9.4 Forging Presses and Hammers
• 9.5 Advantages and Limitations

10. Metal Joining (2 hours)

• 10.1 Safety Considerations
• 10.2 Introduction
• 10.3 Soldering
• 10.4 Brazing
• 10.5 Welding - Gas Welding, Arc Welding, Resistance Welding, Tungsten Inert Gas Welding (TIG), Metal Inert Gas Welding (MIG)

Practical:

1. Bench Tools and hand operations: Measuring, Marking, Layout, Cutting, Filling, Drilling, Tapping, Assembly
2. Bench Tools and hand operations: (Contd.)
3. Drilling machines
4. Measuring and Gauging lnstruments
5. Engine lathe: Basic operations such as Plain turning, facing, cutting off, knurling.
6. Engine lathe: Taper turning, drilling and boring
7. Basic Shaper Operations
8. Milling Machines
9. Grinding Machines
10. Sheet Metal works
11. Foundry Practice
12. Forging Practice
13. Electric Arc Welding
14. Gas Welding

Reference Books:

1. Anderson and E. E. Tatro, 'Shop Theory", JMcGraw - Hill.
2. O. D. Lascoe, C. A. Nelson and H. W. Porter, "Machine shop operations and setups', American Technical society.
3. 'Machine shop Practice - Vol. I" , Industrial Press, New York.
4. "Machine shop Practice - Vol. II" , Industrial Press, New York-
5. Ryerson, 'Technology of Machine Tools', Mc Craw Hill.
6. Oberg, Jones and Horton, "Machinery's Handbook', Industrial Press, New York.
7. S. K. Hajra Choudhary and A. K. Hajra Choudhary, 'Elements of Workshop Technology - Vol. I ( Manufacturing Processes)', Media Promoters and Publishers Pvt. Ltd. , Bombay, INDlA.
8. S. K. Hajra Choudhary, S. K. Bose and A. K. Hajra Choudhary , "Elements of Workshop Technology - Vol. II: (Machine Tools)" , Media Promoters and Publishers h/t. Ltd., Bombay, INDIA.
9. Prof. B. S. Raghuwanshi, 'A Course in Workshop Technology - Vol. I" , Dhanpat Rai and Co. (P) Ltd, Delhi, INDlA.
10. Prof. B. S. Raghuwanshi, "A Course in Workshop Technology - Vol. II' , Dhanpat Rai and Co. (P) Ltd, Delhi, INDlA.
11. H. S. Bawa, "Workshop Technology - Vol. I", Tata Mc - Craw Hill publishing company Limited, New Delhi, INDlA,
12. H. S. Bawa, "Workshop Technology - Vol. II", Tata Mc - Craw Hill publishing company Limited, New Delhi, INDlA,
13. R. S. Khurmi and J. K. Gupta, "A text book of Workshop Technology', S. Chand and Company Ltd, New Delhi. INDIA